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Lekrati M, Vezaz Z. H. Study of Salted Octopus Drying Kinetics and Hygroscopy from Artisanal Fishing in Agadir Region. Biosci Biotech Res Asia 2021;18(3).
Manuscript received on : 09-09-2021
Manuscript accepted on : 23-Oct-2021
Published online on:  01-11-2021

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Reviewed by: Dr. Chew, Nick

Second Review by: Dr. Biswaranjan Paital

Final Approval by: Dr. Hifzur R. Siddique

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Study of Salted Octopus Drying Kinetics and Hygroscopy from Artisanal Fishing in Agadir Region

Mounia Lekrati* and Zeinebou Hamma Vezaz

Department of Fisheries Technologies, Higher Institute of Marine Fisheries, Agadir, Morocco.

Corresponding Author E-mail: Lek.mounia@gmail.com

DOI : http://dx.doi.org/10.13005/bbra/2946

ABSTRACT:

Salt-and-dry technique is an artisanal fish conservation method adopted in the Maghreb countries which is based on lowering the water activity. This latter factor is crucial in food preservation, where the relationship between the water activity and the water content of the salted octopus helps control its storage. However, the realization of this processing in controlled conditions is limited by the lack of information regarding the drying time and the behavior towards humidity of this specie.  This work describes the drying kinetics by plotting the drying curve (70 ° C; 1.5 m/s) and helps define the salted octopus drying time. Also it presents the desorption and adsorption isotherms at three temperatures which represent the storage temperatures (30, 40 and 50°C) following the gravimetric method. The drying of the salted octopus carried out helped reduce the water activity to a value of 0.63 and the water content of 0.505 g water/g MS during 10 hours. In addition, the sorption curves were experimentally determined and modeled by polynomial regression of order 4. The fitting has given correlation coefficients close to 1 for the three temperatures.

KEYWORDS: Adsorption; Desorption; Drying kinetics; Mathematical Adjustment; Octopus  Vulgaris, Sorption isotherms

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Introduction

Used in the Maghreb culinary traditions and especially Moroccan (in couscous and with legumes), commun octopus (Octopus vulgaris) is a very exploited specie in Morocco, where we find, on one hand, the catch of the deep-sea octopus fishery estimated at 14,637 tons in 2019, and on the other hand, the volume of cephalopods and particularly commun octopus, marketed by the coastal and artisanal fishing fleet reached in weight 48 299 tons for the same year 1.

According to the latest report from the Food and Agriculture Organization of the United Nations (FAO) 2, Morocco and China were the largest octopus exporters during 2016 and 2017.

Furthermore, Octopus, like the other Cephalopods, is filled with healthy nutrients like proteins, omega-3 fatty acids and a number of micronutrients, making it an evident future food resource 3-4.

In order to conserve this resource, several types of industrial valorization are adopted in Morocco, in particular, freezing 5, whereas the drying preceded by salting constitutes a process of artisanal valorization which makes it possible to conserve the octopus by reducing its water activity (aw) while improving its organoleptic quality. This artisanal method takes place in non-mastered conditions, and the humidity sorption of salted octopus remains unknown. That is why it is important to study the salted octopus drying in controlled conditions, to determine its drying time and to define its behavior towards air humidity.

So, this work aims to study the controlled drying of salted octopus by determining the drying kinetics of salted octopus carried out under the optimal conditions of this process 6 in order to determine the drying time and the water presence variation in the product before and after the drying. And also experimentally determine the sorption isotherms of salted octopus for air temperatures between 30° C and 50° C. These curves make it possible to determine the evolution of aw as a function of the modification of the water content (hydration, dehydration) to prevent degradation phenomena during octopus storage as well as the final water content of a product to be dried 7. The typical shape of an isotherm reflects how water is related to the product 8. Thus, the sorption isotherm is an extremely valuable tool for characterizing salted octopus, for determining optimal storage conditions, for choosing packaging and for determining shelf life during storage 9.

This curve also helps predicting, on the one side, the physicochemical transformations (non-enzymatic reactions, browning and oxidation of lipids) which may take place in the product, and on the other, the transformations that are the result of microbial growth and enzymatic reactions. All of these processes determine the degradation mechanism that is directly related to the water activity in food products 10.

The most widely used experimental method of obtaining the sorption equilibrium data of meat is a static method using a gravimeter method 11. In this method, the sample is exposed to atmospheres of known relative humidity that are controlled with different salts.

The obtained experimental adsorption and desorption curves are adjusted by polynomial regression for all the studied temperatures.

Materials and methods

Sampling

The studied specie is Octopus vulgaris. The sample was fished by the artisanal fishing technique in the artisanal segment of Agadir where it is authorized to operate in the band from 3 to 8 miles at the management unit.

Preparation of salted octopus

The samples were eviscerated and washed and then threshed in order to break up the fibers and speed up the drying process. The mass yield of these operations is 80%. The octopus was subsequently subjected to a dry salting of 30% for 2 hours to reduce its water content and improve its organoleptic quality.

After draining for 30 minutes, the final mass yield of all the pretreatment operations carried out is 72.45%. Three 30cm long and 2 cm thick samples were cut from the upper parts of the octopus tentacles.

Water analysis of octopus

Water activity of an octopus sample was measured before and after both salting and drying operations by a Portable Water Activity Analyzer (Hygropalm – HP23-AW-A model).  Also, each sample is placed in an oven regulated at 105°C for 24 hours in order to measure its dry mass for determining its water content.

Drying of salted octopus

Three samples of octopus were dried by entrainment in a fan dryer (france Etuves – XU058 model) at a temperature of 70°C and an air speed of 1.5 m/s [6]. The mass loss of the product during the drying is measured, while measuring the weight every 20 minutes at the start of the drying experiment and then every hour using an electric balance (OHAUS – PX5202/E) with a precision of 0.01 (Figure 1 ).

Vol18No3_Stu_Mou_fig1 Figure 1: Salted octopus drying

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Determination of salted octopus sorption isotherms

Preparation of saturated salts solutions

The used saturated salt solutions (LobaChemie) are prepared in airtight jars and are kept isothermal in 3 ovens set at 3 different temperatures (30 °, 40 ° and 50) 12-13. Table 1 shows the relative humidities corresponding to the saturated salt solutions at the different adopted temperatures.

Table 1: Relative humidities of saturated salt solutions

Temperature MgCl2, 6H2O K2CO3 NaNO3 KCl BaCl2, 2H20
30°C 0,3238 0,4317 0,7275 0,8362 0,8980
40°C 0,3159 0,4230 0,7100 0,8232 0,8910
50°C 0,3054 0,4091 0,6904 0,8120 0,8823

Experimental determination method of sorption isotherms

Octopus samples were dried in order to study the adsorption isotherm and other humid ones for the desorption study. Each sample weighing 2,000 ± 0.001g is hung in the jar, above the saline solution, and therefore remains in a stabilized environment in temperature and hygroscopy (figure 2). Sample weighing was regularly done, until the measured weight becomes stable, this means that the hygroscopic equilibrium is reached.

Vol18No3_Stu_Mou_fig2 Figure 2: Octopus samples maintained at constant temperature and relative humidity

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As soon as the equilibrium masses are determined, the samples are placed in an oven to measure their dry masses for calculating their water content at equilibrium 14. The required time to obtain the equilibrium varied between 30 and 40 days.

Sorption mathematical modeling

To mathematically fit the experimentally determined octopus sorption curves, the data (aw, water content) was correlated by polynomial regression (software CurveExpert). The correlation coefficient (r²) was used to evaluate the adopted model, where we obtain a good fit when it is close to 1.

Results and discussions

Determination of the drying curve of salted octopus

The curve in figure 3 represents the evolution of the average water content from the drying of 3 salted octopus samples (in g of water/ g of salt octopus) as a function of time (in min) under optimal drying conditions(70 ° C; 1.5 m / s).

Vol18No3_Stu_Mou_fig3 Figure 3: Salted octopus drying curve at 70°C and 1,5 m/s.

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The effect of salting and drying on the water content and water activity of the octopus is shown in Table 2:

Table 2: Water presence in the salted octopus before and after the salt-and-dry processes

Salted octopus Water content

(dry base)

Humidity %

(humid base)

aw Temperature
Before salting 4,379 80,3 0,934 24 °C
Before drying 2,232 69,0 0,884 24 °C
After drying 0,505 33,5 0,630 24 °C

Experimental determination of salted octopus sorption isotherms

Hygroscopic equilibrium is reached for the octopus after 40 days. The hysteresis phenomenon is observed for the sorption isotherms at the different adopted temperatures (30, 40 and 50 ° C) as shown in figures 4, 5 and 6. These curves show that for a constant relative humidity, the water content of desorption is higher than that of adsorption. They also show that sorption isotherms have a sigmoidal shape, similar to those commonly presented by products.

Vol18No3_Stu_Mou_fig4 Figure 4: Salted octopus sorption isotherms at 30°C

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Vol18No3_Stu_Mou_fig5 Figure 5: Salted octopus sorption isotherms at 40°C

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Vol18No3_Stu_Mou_fig6 Figure 6: Salted octopus sorption isotherms at 50°C

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The obtained experimental curves show that for the same relative humidity, the equilibrium water content increases when the temperature decreases, which is in agreement with other results presented in the literature 14-16

Vol18No3_Stu_Mou_fig7 Figure 7: Adsorption isotherms of salted octopus at different temperatures

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Vol18No3_Stu_Mou_fig8 Figure 8: Desorption isotherms of salted octopus at different temperatures.

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From Figures 7 and 8, the results show the temperature dependence and the sorption process. Thus, an increase in temperature has the effect of decreasing the sorption capacity. Under the effect of temperature, water molecules are activated under the effect of thermal agitation, which weakens their adsorption relation and therefore reduces the water content of the product.

Sorption isotherms modeling of salted octopus

Several used models for sorption curves adjusting in the food industry 17-23 and in particular for meat and fishery products 15, 24-26, were tested but they did not show a good fit. However, polynomial regression gave better precision for all the studied temperatures.

Figures 10 and 11 show that the 4th degree polynomial fit gave a good correlation especially for the water activity interval of [0.3-0.9] for the absorption curves as well as the desorption curves.

The equation which relates the equilibrium water content (dry base) with the water activity upon absorption is (Standard Error = 0.307; Correlation Coefficient = 96.1%) :

Vol18No3_Stu_Mou_eq2

Vol18No3_Stu_Mou_fig9 Figure 9: adjustment of adsorption experimental points of dried salted octopus

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The equation which relates the equilibrium water content (dry mass base) with the water activity in the case of desorption is (Standard Error = 0.497; Correlation Coefficient = 95.7%):

Vol18No3_Stu_Mou_eq1

Vol18No3_Stu_Mou_fig10 Figure 10: desorption experimental points adjustment of salted octopus by polynomial regression

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Conclusion

Entrainment drying of the salted octopus that was carried out in optimal conditions (at a temperature of 70° C and an air speed of 1.5 m/s) lasted for 10 hours. This drying, preceded by 30% salting for 2 hours, stabilized the product and produced dried salted octopus with water content (humid base) of 33.5% and water activity of 0.63.

The desorption and adsorption isotherms of salted octopus were determined experimentally at 30, 40 and 50°C (possible storage temperatures) by the saturated salt method to describe how water activity of this product changes with its water content in storage conditions. The experimental results show that the sorption isotherms admit a good polynomial regression of degree 4 with correlation coefficients greater than 95%.

Acknowledgement

Authors of this work express their sincere thanks to all those who participated in the realization of this present article; especially Khalid Lhichou professor of Food Quality in the Higher Institute of Marine Fisheries.

Conflict of Interest

All authors are requested to disclose any conflict of interest including honorarium, grants, membership, employment, ownership of stock or any other interest or non‐financial interest such as personal or professional relation, affiliation and knowledge of the research topic.

Funding Source

This study was funded by the higher Institute of Marine Fisheries.

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