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Iztayev A, Kulazhanov K, Iskakova G, Baymagambetova G, Muldabekova B. The Improvement of Quality of Pasta on the Basis of the Vegetable Raw Materials. Biosci Biotechnol Res Asia 2015;12(3)
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The Improvement of Quality of Pasta on the Basis of the Vegetable Raw Materials

A. Iztayev, K. Kulazhanov, G. Iskakova, G. Baymagambetova, B. Muldabekova

Almaty Technological University, Kazakhstan, 020000, Almaty, Tole bi 100

DOI : http://dx.doi.org/10.13005/bbra/1881

ABSTRACT: On the basis of the obtained experimental data it is established that use of ion ozonated water at preparation of dough promotes improvement of quality of pasta on the basis of flour from grain and bean crops. From the point of view of improvement of quality of pasta by an optimum dosage of corn and chickpea flour  in ion ozonated water 20%, concentration of ozone of 2 mg/l and ions of 1000 pieces/cm3  are being. Use of flour from grain and bean crops expediently for enrichment of pasta valuable food components – proteins, irreplaceable amino acids, vitamins and mineral substances.(Zuber et al,1987;)

KEYWORDS: cornmeal; chickpea flour; ion ozonated water; rheological properties; quality of pasta

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Iztayev A, Kulazhanov K, Iskakova G, Baymagambetova G, Muldabekova B. The Improvement of Quality of Pasta on the Basis of the Vegetable Raw Materials. Biosci Biotechnol Res Asia 2015;12(3)

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Iztayev A, Kulazhanov K, Iskakova G, Baymagambetova G, Muldabekova B. The Improvement of Quality of Pasta on the Basis of the Vegetable Raw Materials. Biosci Biotechnol Res Asia 2015;12(3). Available from: http://www.biotech-asia.org/?p=3471>

Introduction

It is necessary to distinguish creation of group of pasta production of the increased nutrition and biological value from the priority directions of development of the range of pasta. The problem of increase of biological value of pasta is solved in a number of the directions, one of which – application of nonconventional types of protein-bearing raw materials of a phytogenesis as additional prescription components.(Heldman, 1997;)

The pasta belongs to widely consumed products, however they are characterized by low protein content (100g ready pasta satisfy daily need for protein only for 10,4-13,0%) and unbalanced amino-acid structure, (it is fast a lysine makes 46%, a treonin of 75%) (Medvedev,2005;).

In a solution of the problem of deficiency of protein plays use of the following additives of a phytogenesis huge role: leguminous (soy, peas, lentil, haricot, chick-pea); olive (sunflower, flax, colza, sesame); cereals and pseudo-cereals (corn, oats, millet, payza, amaranth); vegetative mass of plants (lucerne, lupine, sugar beet, green tobacco). The important factors defining a choice of raw sources: quantity and composition of protein, biological value, possibility of removal of anti-nutrients, ability to storage, unpretentiousness to weather changes and productivity of vegetable culture(Osipova G.and Koryachkina, 2002)

One of perspective types of the additives which are positively influencing color and culinary advantages of pasta is cornmeal. In the food relation the corn is high-valuable raw materials. Grain of corn contains 62-85% of carbohydrates, 8-20% of protein, 4-8% of fat, is rich with mineral salts and vitamins. Therefore use of cornmeal at preparation of pasta allows to increase the biological value of a product (Kosovan and Polandova,2004;)

Chick-pea is the bean culture rich with protein. Chick-pea surpasses all other types in nutritional value leguminous, including peas, lentil and soy. It is established that grain of chick-pea contains from 20,1 to 32,4% of protein, 7% of fat, 48-56% the of extractive substances without any nitrogen, to 5% of cellulose and a number of vitamins (Kizatova and Iztayev,2006). Nutritional value of culture is defined not only amount of protein, but also its quality which depends on balance of its amino-acid structure, the content of irreplaceable amino acids, digestibility of proteins and nature of influence on utilization of protein of some adverse factors. On these indicators, and also chick-pea surpasses other bean cultures in amount of the main irreplaceable acids of a lysine, methionine and tryptophan, but has deficiency on sulfur-containing amino acids. The biological value of chick-pea is 68%. This culture surpasses lentil and peas in biological value, conceding to soy.( Pashchenko and Kurchayeva, 2004;)

Now large-scale researches on application of agents of ion ozonated technology in production of foodstuff, in particular, bakery and pasta are conducted. Bactericidal and oxidation-reduction properties of ion ozonated water promote improvement of safety and hardening of spatial structure of a gluten. (Iskakova et al, 2011;)

Due to the research above, directed on increase of nutrition and biological value of pasta, improvement of their organoleptic and physical and chemical indicators on the basis of use of corn, chickpea flour and ion ozonated water are actual.(Erkebayev, 2006;)

Methods

For carrying out pilot studies wheat flour of the first grade, cornmeal, chickpea flour, ion ozonated water are used and rheological properties of dough and quality of pasta are defined.

For studying of influence of flour from grain, bean crops and ion ozonated water on rheological properties of dough estimated change of rheological properties of dough on a structure meter, developed on “Technologies of Baking and Pasta Production” chair of Moscow State University of food productions (Structure meter can be applied as the independent device, and as a part of an information and measuring complex.(Kovalskaya,1991;)

The principle of action of a structure meter is based on measurement of force of interaction of the motionless tool and the studied test of a product located on a little table which moves with the set speed. In this device were executed the following mode – definition of elastic and plastic deformations. On a structure meter investigated control option and prototypes of pasta dough weighing 10 g.(Harper,1978;)

Organoleptic and physical and chemical indicators of quality of pasta defined according to the management.

For determination of appearance (color, a condition of a surface, a form) test of pasta was placed on a smooth surface, carefully mixed and considered.(Akdogan,1999;)

Humidity was defined by drying of carefully crushed pasta in a drying cabinet of the SESh brand – 3M at a temperature of 1300C within 40 min. and expressed as a percentage.

Acidity of pasta was determined by method of the water talker and expressed in degrees.

Cooking properties of pasta are characterized by the following indicators: cooking duration to readiness, amount of the absorbed water, losses of solids, durability of the welded products, degree of a stickiness of the welded products.(Henney,2010;)

Results

Studying of properties of dough for the purpose of regulation of its structural and mechanical and rheological characteristics in the direction of its most rational use by production of products on the basis of flour is important. For development of quality products pasta dough has to have sufficient durability and possess optimum elastoplastic properties. Entering of additives into dough changes its structural and mechanical and rheological indicators that in turn affects and quality of pasta. Rheological properties of semi-finished products depend on many factors: way of preparation, temperature, compounding, influence duration etc. Processing of products is followed by difficult physical and chemical and mechanical processes. Flour dough is difficult heterogeneous colloidal disperse system.(Karwe,2008;)

In this regard we investigated influence of corn and chickpea flour in dosages 2,5; 5; 7,5; 10; 12.5; 15; 17,5; 20,0% for rheological properties of dough.

The results of research of elastic and plastic deformations of dough from mix of flour of ion ozonated water, wheat  and corn, chickpea without application, on the structure Meter device processed in the Excel program are given in figure 1. Data of the analysis show that with increase in the content of flour from grain and bean crops relative elasticity decreases, and relative plasticity increases. In general, according to the analysis of the obtained data, the rheological properties of dough studied on structure meter worsened with increase in dosages of flour from grain and bean crops in dough for pasta: elasticity and tensile properties of dough decreased. However, we also see that introduction to 10% of cornmeal and to 12,5% of chickpea flour dough turned out with good rheological properties and didn’t concede to quality of dough from wheat flour of the first grade (control).(Camire,1998;)

figure 1 Figure 1

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figure 2 Figure 2: The changing of elastic and plastic deformations of dough without ion ozonated water

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The expediency and efficiency of application of different types of food additives, including is estimated on their influence on quality of a product and parameters of process of production: physical and chemical and organoleptic indicators of quality of finished products; nutrition value of finished products; technological mode of production; equipment productivity.(Beaufrand, 1978;)

Due to the above, it was recognized expedient to study influence of flour from grain and bean crops on quality of pasta.

For the purpose of definition of possible dosages of flour in a compounding pasta made of grain and bean crops in vitro on the compounding and technological parameters specified in the management (.Estimated organoleptic, physical and chemical indicators of quality of pasta. Results of researches are given in tables 1 and 2.(Brennan et al, 2008;)

Apparently from the obtained data, the amount of flour from grain and bean crops had impact on structure of dough in the course of a batch, appearance, taste, color and cooking properties of pasta. One of the most significant organoleptic indicators of pasta is, despite its obvious subjectivity, color of products. This indicator has essential impact on the general assessment of quality of pasta and determines the size of demand for this type of products.(Napolina,2008) Considering it, during experiments colors of products was carried out an assessment. At application to 10% of cornmeal and to 12,5% of the chickpea didn’t observe essential changes on organoleptic and physical and chemical indicators in comparison with a control sample. Pasta was smooth, the form corresponded to this type of products, color of products doesn’t worsen. After cooking of a product was characterized by elasticity, identical with a control sample, cooking water also was transparent, as in a control sample.(Singh,2007;)

However the increase in dosages of flour from grain and bean crops to the mass of wheat flour was worsened by both organoleptic and physical and chemical indicators of pasta. So, with increase in dosages of corn and chickpea flour to 20% the amount of the solids which passed into cooking water increases to 41,0 and 32,9%, coefficient of increase in mass of products to 19,7 and 17,5%, respectively, in comparison with control.(Brennan, 2012;)

Apparently from these tables 1 and 2 over 10,0-12,5% led introduction of flour from grain and bean crops to receiving pasta of unsatisfactory quality. On a condition of a surface dry pasta was smooth with small rough nesses or rough, color of products worsened to a light gray, gray and yellow shade. Acidity of pasta I increased. The welded products were characterized by very viscous consistence, got out of a shape and stuck together among themselves.

Table 1: The Influence of cornmeal on quality of pasta

Name of an indicator control  The ratio of wheat and maize flour, %
95:5 92,5:7,5 90:10 87,5:12,5 85:15 82,5:17,5 80:20
Organoleptic indicators:

 

– condition of a surface smooth smooth smooth with a slight roughness rough
– form peculiar to this look the peculiar
-color the light-cream light, with a yellowish shade with a yellow shade yellow
-taste peculiar to products, without foreign smack peculiar to products, without foreign smack
-smell peculiar to products, without foreign smell peculiar, with hardly noticeable smell of cornmeal  with a noticeable smell of cornmeal
Physical and chemical indicators:

– humidity, %

12,7 12,8 13,0 13,0 12,8 12,5 12,8 13,0
– acidity, hail 2,5 2,8 2,8 3,2 3,6 3,8 4,0 4,0
Cooking properties:

– safety of a form

do not deform, do not stick together do not deform, do not stick together stick together
– coefficient of increase in mass of products (Км) 1,83 1,9 1,86 1,78 1,69 1,62 1,55 1,47
– quantity of SV which passed into cooking water, % 7,0 7,0 7,0 7,28 7,98 8,6 9,2 9,87
– condition of cooking water the transparent the transparent not transparent
– cooking duration to readiness, mines 7 7 7 7 8 8 9 10

 

Table 2: The influence of chickpea flour on quality of pasta

Name of an indicator control  The ratio of wheat and maize flour, %
95:5 92,5:7,5 90:10 87,5:12,5 85:15 82,5:17,5 80:20
Organoleptic indicators:

– condition of a surface

smooth smooth the slightly rough
– form peculiar to this look the peculiar
-color the light-cream light, with a yellowish shade light -yellow
-taste peculiar to products, without foreign smack peculiar to products, without foreign smack
-smell peculiar to products, without foreign smell peculiar, with hardly noticeable smell of chickpea flour with a noticeable smell of chickpea flour
Physical and chemical indicators:

– humidity, %

12,7 12,8 12,8  

13,0

 

13,0

 

12,6

 

12,8

 

12,8

– acidity, hail 2,5 2,6 2,6 2,8 3,0 3,2 3,6 3,6
Cooking properties:

– safety of a form

do not deform, do not stick together do not deform, do not stick together stick together
– coefficient of increase in mass of products (Км) 1,83 1,92 1,88 1,84 1,78 1,64 1,6 1,51
– quantity of SV which passed into cooking water, % 7,0 6,8 6,8 7,0 7,32 8,04 8,72 9,3
– condition of cooking water the transparent the transparent not transparent
– cooking duration to readiness, mines 7 7 7 7 7 8 8 9

 

Thus, the conducted researches showed that cornmeal additives in number of 10%, chickpea flour – 12,5% had the most positive impact on quality of ready pasta.

Discussion

For decrease in the worsening influence of corn and chickpea flour on technological properties of pasta in work ion ozonated water with concentration of ozone of 2 mg/l and concentration of ions 500, 1000, 1500 pieces/cm3 was used. Concentration of ozone in ion ozonated water was taken by 2 mg/l, proceeding from works [6] of the ozonized water devoted to application in production of bread and pasta.

For the purpose of definition of possible dosages of flour in a compounding at use of ion ozonated water made pasta with introduction of grain and bean crops corn and chickpea at a dough batch in quantity from 5 up to 25% of the mass of wheat flour. (Henney,2010;)

The using of ion ozonated water at a batch of pasta dough on the basis of corn and chickpea flour has improved rheological properties of dough, organoleptic, physical and chemical, cooking properties of pasta, thus the best results are being reached at use of ion ozonated water with concentration of ions of 1000 pieces/cm3.

The results of research of influence of ion ozonated water of optimum concentration (concentration of ozone of 2 mg/l and ions of 1000 pieces/cm3) on cooking properties of pasta are given in table 3.

According to data of the table the 3rd coefficient of increase in mass of products improves in comparison with samples without ion ozonated water. So, in process of increase in the content of cornmeal from 5 to 25% the coefficient (Km) increases by 10,5-12,1%, chickpea – for 11,9-10,2% in comparison with samples without ion ozonated water. Duration of cooking increases respectively on 0-27,3; 14,3-20,0%.Use of ion ozonated water allowed to reduce transition of solids to cooking water. In process of increase in cornmeal from 5 to 25% the amount of the solids which passed into cooking water decreases by 6,6-13,3% at concentration of ions of 500 pieces/cm3, for 9,0-16,7% – at concentration of ions of 1000 pieces/cm3, for 1,3-3,2% – at concentration of ions of 1500 pieces/cm3. At use of chickpea flour decreases respectively on 5,7-11,9; 8,8-15,5 and 0-1,2% in comparison with samples without ion ozonated water. (Henney,2010;)

Thus, the received results of researches show that use of ion ozonated water at a batch of pasta dough with use of flour of grain and bean crops improved organoleptic, physical and chemical, cooking indicators of pasta in comparison with samples without use of ion ozonated water. The best quality of pasta is reached at use of ion ozonated water with concentration of ozone of 2 mg/l and ions of 1000 pieces/cm3 and at a ratio: wheat cornmeal 80:20, wheat chickpea – 80:20.

Table 3: Influence of ion ozonated Water (concentration of ozone of 2 mg/l and ions of 1000 pieces/cm3) on cooking properties of pasta

Ratio of wheat, grain and bean flour, % Safety of

forms

Coefficient of increase in mass of products, Км Quantity of SV which passed into cooking water, % Cooking duration to readiness, mines State

cooking water

контроль not deformed,

do not stick together

1,83 7,0 7 the transparent
with cornmeal
95:5 not deformed,

do not stick together

2,1 6,37 7 the transparent
92,5:7,5 not deformed,

do not stick together

2,05 6,52 7 the transparent
90:10 not deformed,

do not stick together

1,99 6,71 7 the transparent
87,5:12,5 not deformed,

do not stick together

1,91 6,94 7 the transparent
85:15 not deformed,

do not stick together

1,86 7,03 7 the transparent
82,5:17,5 not deformed,

do not stick together

1,84 7,12 7 the transparent
80:20 not deformed,

do not stick together

1,79 7,38 7 the transparent
77,5:22,5 little stick 1,68 8,48 8 not transparent
75:25 little stick 1,57 8,58 8 not transparent
с нутовой мукой
95:5 not deformed,

do not stick together

2,15 6,2 6 the transparent
92,5:7,5 not deformed,

do not stick together

2,08 6,38 6 the transparent
90:10 not deformed,

do not stick together

2,04 6,62 7 the transparent
87,5:12,5 not deformed,

do not stick together

1,98 6,83 7 the transparent
85:15 not deformed,

do not stick together

1,9 7,02 7 the transparent
82,5:17,5 not deformed,

do not stick together

1,86 7,10 7 the transparent
80:20 not deformed,

do not stick together

1,81 7,25 7 the transparent
77,5:22,5 little stick 1,69 8,28 7 the transparent
75:25 little stick 1,63 8,42 8 the transparent

Conclusion

On the basis of results of researches of influence of corn and сhickpea flour on rheological properties of dough and quality of ready pasta optimum dosages of cornmeal of 10% are established, chickpea flour of 12,5% to the mass of wheat flour of the first grade, the further increase in dosages of corn and chickpea flour leads to deterioration of technological properties of pasta.

It is established that use of ion ozonated water at preparation of dough promotes improvement of rheological properties of dough and quality of pasta; it is defined that from the point of view of improvement of quality of pasta by an optimum dosage of corn and сhickpea flour 20%, concentration of ozone of 2 mg/l and ions of 1000 pieces/cm3 in ion ozonated water are being. Use of flour from grain and bean crops expediently for enrichment of pasta valuable food components – proteins, irreplaceable amino acids, vitamins and mineral substances. (Iskakova et al, 2011;)

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